PROJECT

CASTEM Awards: Precision Casting, Micro Machining, and Advanced Manufacturing

At CASTEM, we have received numerous awards and recognitions both in Japan and internationally for our precision casting, micro machining, additive manufacturing, and high-precision metal component manufacturing technologies.

These awards reflect our expertise in producing complex metal geometries through advanced engineering, precision manufacturing, and innovative process development.

This article highlights some of CASTEM’s representative award-winning technologies, products, and business initiatives.

Awards in Microfabrication & Precision Machining

【Metal Phoenix】(Gold Prize, Artistic Machining Category, Cutting Dream Contest 2025 / Winner, 1-Inch Category, Expert Bisai Creators Contest 2022)
This phoenix sculpture, engulfed in beautifully flowing flames, was fully machined from metal using 360-degree precision cutting. Every detail was carefully crafted, from the tail feathers and beak to the claws and even the inside of the mouth.

To achieve the highly intricate and artistic geometry, we intentionally used a 3-axis machining center instead of a 5-axis machine, prioritizing machining accuracy above all else.
Although a 3-axis machine requires repositioning the workpiece multiple times, machining error after each repositioning was controlled within 2 microns. The workpiece orientation was changed ten times throughout the process, yet even under magnification, no visible steps or misalignment can be seen on the final product.

Normally, CAM-based machining simulations require enormous amounts of time to generate machining programs. To improve efficiency, all shape analysis and process simulations were performed mentally by the machinist himself.

(Award Recipient: Yoichi Miura)
【“The Times of the Day” Pendant】(Winner, Jewelry Category, Expert Bisai Creators Contest 2021)
Inspired by Alphonse Mucha’s masterpiece The Times of the Day, this pendant features a four-sided structure enclosed within a cylindrical form only 30 mm tall.

The design faithfully preserves the artistic beauty of the original artwork while recreating it three-dimensionally through precision machining. Using a 5-axis machining center and cutting tools smaller than 0.05 mm in diameter, the piece was machined from multiple directions with exceptional precision.

The project was completed collaboratively by three specialists responsible for planning, design, and machining respectively. Close coordination from the design stage ensured that the artistic integrity of the original work was maintained while adapting the geometry to machining constraints.
CASTEM actively encourages both young and veteran employees to participate in machining contests. In recent years, new graduates and younger employees have also taken on these challenges, fostering a workplace culture that values ambition and technical growth.

(Representative Award Recipient: Kenichi Ishioka)
【Eggy Stand】(Gold Prize, Prototype & Test Machining Parts Category, Cutting Dream Contest 2021)
The “Eggy Stand” was created as a challenge to the limits of thinness and length in precision machining.

The cup section features an ultra-thin wall thickness of only 0.1 mm. The stand section has a minimum diameter of just 1 mm and an extraordinary length of 82 mm, while the base thickness is only 0.5 mm.

Particularly challenging was machining the extremely slender 1 mm-diameter section. Developing a stable machining process required approximately three months of experimentation and repeated trial and error.

Beyond precision itself, the project also focused on creating a product whose manufacturing method would not be immediately obvious at first glance. The resulting “Eggy Stand,” named for its unconventional thinness, stands as a symbol of technical mastery and relentless curiosity.

(Award Recipient: Makoto Murakami)
【Finger-Sized Dandelion】(Special Prize, 1-Inch Category, Expert Bisai Creators Contest 2023)
This project aimed to create a work that would make viewers wonder, “How was this even made?”

Using the ultra-micro 3D printing technology of the Nanoscribe system, we recreated a dandelion seed head at finger size. The thinnest sections measure only 0.05 mm in diameter.

The work was realized through cutting-edge microfabrication technology combined with highly viscous photoresist materials. Particular attention was also paid to aesthetics, with the seed filaments intentionally spread outward to enhance visual beauty.

During the finishing stage, tweezers were used to carefully adjust the balance and overall appearance by hand.

(Award Recipient: Shuhei Masutani)
【Other Award-Winning Works】

Broken Mechanical Dragon with Enchanting Light
(Runner-up, 1-Inch General Category, Expert Bisai Creators Contest 2024)

Turbine Blade Ammonite
(Technical Excellence Award, Prototype & Test Machining Parts Category, Cutting Dream Contest 2023)

Machined and Revealed: Ta-da-da-daaa!
(Bronze Prize, Prototype & Test Machining Parts Category, Cutting Dream Contest 2022)

Fully Machined 1/1500 Scale Zero Fighter
(Runner-up, Open Category, Expert Bisai Creators Contest 2021)

The Art of Thin-Wall Machining
(Silver Prize, Prototype & Test Machining Parts Category, 2020)

Awards in Precision Casting

Pure Copper Heat Sink(Grand Prize, ICI Casting Competition 2025)
This pure copper heat sink features an ultra-fine pin structure that achieves both exceptional heat dissipation performance and extreme manufacturing difficulty.

Despite using pure copper—a material known for its high thermal conductivity and machining challenges—the product successfully realized highly complex microstructures through precision casting technology.

The product received the Grand Prize at an international casting competition and is expected to contribute to future applications in fields such as artificial intelligence and advanced electronics.
【Faithful Recreation of “Robin Mask” from the Manga Kinnikuman(Castings of the Year 2023)
CASTEM’s metal recreation of “Robin Mask,” a character from the Japanese manga Kinnikuman, was selected for the Castings of the Year award by the Japan Foundry Engineering Society.

Faithfully reproducing the original mask’s size, material, shape, and structure, the project achieved an unprecedented level of realism and presence through lost-wax precision casting.

While most previous reproductions had been made from resin, CASTEM’s metal version demonstrated both the artistic and technical potential of precision casting by combining engineering excellence with entertainment value.

Jewelry Awards

【KOHKOH】(Best Jewelry Prize & Audience Award, New Jewelry TOKYO 2024 / Audience Award 2025)
KOHKOH is CASTEM’s jewelry brand that combines patented pearl cultivation technologies with advanced precision machining techniques to create sustainable jewelry unique to the modern era.

At New Jewelry TOKYO 2024, one of Japan’s largest designer jewelry exhibitions, KOHKOH received both the Best Jewelry Prize and the Audience Award. In 2025, the brand once again won the Audience Award, marking its second consecutive year of recognition.

Business & Management Awards

【300 Vibrant SMEs】(Overseas Expansion Category)
CASTEM was selected for the Ministry of Economy, Trade and Industry’s “300 Vibrant SMEs” program, which recognizes outstanding small and medium-sized enterprises across Japan.

The company was honored in the Overseas Expansion category for strengthening international competitiveness and contributing to regional economic growth through operations in the Philippines, Thailand, North and South America, in addition to Japan.

In 2026, CASTEM also celebrated the completion of its Vietnam factory, further strengthening its global manufacturing and sales network.
【Nikkan Kogyo Newspaper Outstanding Manager Award】(Regional Social Contribution Award)
CASTEM President Takuo Toda received the Regional Social Contribution Award at the 41st Nikkan Kogyo Shimbun Outstanding Manager Awards.

In addition to its core lost-wax precision casting and MIM businesses, CASTEM has actively contributed to local communities through initiatives such as promoting origami airplane culture, organizing the hands-on manufacturing festival “WAZA-One GP” with local companies, and developing high-value-added agriculture projects that support regional employment.

【New Business Award 2021 Manufacturing Category Grand Prize】
CASTEM’s new business division, “IRON FACTORY,” received the Grand Prize in the Manufacturing Category at the New Business Awards organized by chambers of commerce in the Bingo region of Hiroshima and Okayama.

【Certified Health & Productivity Management Organization】
(SME Category 2022 / Radio Calisthenics Excellence Award 2025 – Hiroshima Prefecture)
The award recognized CASTEM’s unique integration of long-established casting technologies with advanced digital manufacturing technologies such as 3D printing to create innovative products and services.

【Certified Health & Productivity Management Organization】
(SME Category 2022 / Radio Calisthenics Excellence Award 2025 – Hiroshima Prefecture)
CASTEM has also been recognized for its initiatives to promote employee health and well-being.
Through workplace environment improvements and daily health-oriented activities, the company continues to foster a sustainable and healthy working environment.

【Regional Future Driver Company】
In 2018, CASTEM was selected by Japan’s Ministry of Economy, Trade and Industry as a “Regional Future Driver Company,” recognizing its role as a core enterprise supporting regional economic growth.
From its headquarters in Fukuyama, CASTEM continues to expand its production and sales bases while advancing technological innovation together with the local community.